Loading...
Home2020-08-03T11:41:21+01:00
Lean Kata

Coach your teams to become expert problem solvers

Practicing kata (patterns) consistently and deliberately forms a habit. Forming a habit develops new skills. With new skills comes increased confidence in one’s abilities to recognize and make small improvements that keep a person (or a process) in top form continuously.

WHAT IS KATA?

The word ‘Kata’ is actually borrowed from the martial arts, and describes a standard way of doing things, a training method or drill, if you like. These disciplines are frequently used by sports coaches to teach developing players the basic principles of their chosen sport (if you’ve ever had a golf or tennis lesson you will recognise the approach). It’s often a skill-set passed from trainer to trainee, an important concept in the nature of how Toyota trains staff in solving problems and improving processes.

Lean Kata (also known as Toyota Kata) is based around two Kata, the Improvement Kata and the Coaching Kata. When practised they form a powerful method of problem-solving and improvement that can be applied in many situations, and at any level of an organisation.

WHAT MAKES US DIFFERENT

We will provide for you a tailored programme of support that links your lean activity to the strategic aims of your business and develops tactical plans to ensure that the efforts you and your team make yield the results the business requires.

  • We act as your ‘Trusted Partner’ – there’s no ‘hard sell’, we don’t push, you pull our support when you are ready

  • We are pragmatic – Developing a lean culture should not be an academic or theoretical exercise, so we get to ‘gemba’ as much as possible

  • We aim to ‘Coach’ – it’s you and your team’s learning; so we aim to develop your internal capability through open knowledge transfer and coaching you to use these new skills

  • We are experienced – none of our team has less than 15 years direct experience of lean and CI implementation, their knowledge and approach is second to none

  • Our overheads are kept deliberately low – you’re not paying for fancy corporate offices and slick marketing campaigns, so we can offer very competitive rates

SECTORS WE SERVE:

We have helped Manufacturers in sectors as diverse as Food & Beverage, Pharmaceuticals, Automotive, Printing, Defence, Electronics & Building Materials to improve their processes and implement lean thinking in their business. Whether your company is just starting its lean journey, or has been using lean thinking for some time but it could use a boost, we at Lean FSL have an approach that will help you successfully implement lean in your business.

Find Out More

We have helped Healthcare customers in areas as diverse as Pharmacy, Medical Records, Pathology, and Elective & Non-elective Operating Theatres to improve their processes and implement lean thinking in their departments. We have also undertaken Acute Emergency Pathway redesign using Value Stream Mapping to and the principles of Flow-Synchronise-Level to reduce patient length of stay and increase throughput across the whole pathway.

Find Out More

We’re excited that we’ve been able to recently help Financial Services customers implement lean thinking in their businesses. Our most recent activity has been to help stabilise operations, eliminate waste, reduce lead times and most importantly improve the customer experience in a major bank’s PPI operations.

Find Out More

Public Sector leaders are looking with growing interest at “lean” techniques long used in private industry. Lean., as an improvement philosophy, is showing that it can – not only improve public services – but also transform them for the better. Crucially for the public sector, a lean approach breaks with the prevailing view that there must be a trade-off between the quality of public services and the cost of providing them.

We understand the specific challenges of implementing a lean approach in the Public Sector, and have shown an ability to flex to the challenges of bringing change to such environments, where many lean consultancy providers offer only the same toolkit as the Private Sector.

Find Out More

The application of lean principles in a Retail environment should be a marriage made in heaven. After all, it was the observation of the principles of replenishment (for example Pull Systems and Kanban) and workplace organisation (5S) in US Supermarkets that gave many of the early Japanese adopters of lean the inspiration to apply those same principles in their manufacturing operations.

Find Out More

Our Services

We offer a full range of support for your Lean and Continuous Improvement activity. We coach and develop your leaders and teams in key elements of ‘lean thinking’; but vitally we develop people’s thinking skills, by knowledge transfer, deliberate practice and encouraging critical thinking.

LEAN IMPACT PROGRAMME

Mentoring you and your CI Resource to boost Business Performance

Lean FSL Associates are delighted to announce the launch of a new product designed specifically to help Senior Leaders and their Continuous Improvement / Lean Teams to achieve maximum effectiveness during these most challenging of environments.

FIND OUT MORE

LEAN CONSULTANCY

We work with many organisations, across numerous sectors, to link the application of Lean with delivering critical Strategic imperatives. We have a tremendous track-record in translating strategy into tactical improvement, through use of Value Stream Mapping, TPM, Lean Factory Design and Quick Response Manufacturing. See examples of the recent work we’ve done by clicking below.

FIND OUT MORE
CONTACT US TO DISCUSS

TOYOTA KATA COACHING

We specialise in training & coaching leaders and their teams to use Scientific Thinking – through Toyota Kata routines – to help solve problems, stabilise processes and make real breakthrough improvements. This much under-utilised element of the Toyota Production System focuses leaders on developing.

FIND OUT MORE
CONTACT US TO DISCUSS

IN-HOUSE TRAINING

Our partner business, People Centred Excellence, provides a range of innovative and differentiated training course and workshops to the public. Click the button below to see a full range of our upcoming courses. If you require in-company support for similar training, or a tailored training package to meet your specific requirements, contact us for a ‘no obligation’ discussion

FIND OUT MORE
CONTACT US TO DISCUSS

Latest News

Save hours of research with practical insights from our Leaders.

Can We Keep You Posted?

Sign up to our newsletter, exclusive content and special offers

Go to Top